We are Innovative

The design of a custom battery pack is as important as its functionality. National Power delivers tailored battery pack design solutions that are manufactured to your project’s specific requirements.

At National Power, we believe that team to team collaboration and communication is the key to creating the best possible custom battery design for your device. Every one of our custom battery design solutions is based entirely on the electrical, mechanical, and environmental requirements of the customer’s host device. Working from your requirements, we will design a battery pack that operates within the parameters of your device and delivers ideal fit, form, and function. We implement the following values in every design:

National Power will take you through every step of the custom battery design process to get the answers we need to create the perfect custom battery pack for your device. The more information we have available to us, the better. When we know more up front, we can create a better and more effective solution, faster. Time is always of the essence.

The custom battery design process starts with an in-depth discussion of the requirements and specifications of your device. The most critical factors are the electrical, mechanical, and environmental conditions in which your device will operate; numerous other aspects also play a part in the custom battery design process.

To ensure that your custom battery pack does its job correctly, our expert team will ensure that your custom battery pack provides the right amount of power and fits the physical confines of your device. Our electrical engineers will make sure your device’s power needs are met, and our mechanical engineers will develop an assembly that meets your requirements.

With your battery design complete, National Power has the capability to provide battery pack assembly to turn your finalized custom battery designs into a product realization. Our manufacturing facility is located in Chicago, Illinois. Centrally located in the USA, we are not far from your USA destination, and have decades of experience shipping to our customer’s worldwide locations.

Ensuring regulatory compliance for battery packs and battery pack designs can be a troublesome and time-consuming process. National Power can manage all regulatory requirements for your battery pack designs, including UL standards, IEC standards, national and international regulations, country specific compliance, transportation, and more. From design to assembly to regulatory compliance, we offer complete battery pack design solutions.

National Power’s custom battery pack and assembly capabilities are up to date with the newest ISO standards, including ISO 9001:2015 and ISO 13485:2016. Direct applications include:

If your portable, handheld, or wireless devices require a custom battery pack design, look no further than National Power. We provide complete battery pack design and assembly services that are tailored to our customers’ exact specifications. We will work with you to turn your battery pack assembly designs into tangible solutions.

We believe that team to team collaboration and communication is the key to creating the best possible battery pack design for your device. Every one of our custom battery pack design solutions is based entirely on the electrical, mechanical, and environmental requirements of the customer’s host device. We will work with you to turn your custom battery pack design into a tangible solution that operates within the parameters of your device and provides ideal performance measures.

Contact National Power today to get started on a custom battery pack assembly for your device.

All battery pack assembly is performed at our Chicago, Illinois facility. We utilize lean manufacturing practices and Kaizen strategies to ensure maximum production efficiency. We strive to eliminate wasted time, materials, and effort from our battery pack assembly manufacturing processes. This leads to faster turnaround times and lower overall costs for our customers.

We have established strategic partnerships with many of the industry’s biggest and most trusted suppliers. This enables us to incorporate high quality, high performance components into our custom battery pack designs. The combination of premium components and National Power’s electrical and mechanical engineering expertise results in custom battery pack designs that meet all specifications and exceed all expectations.

Our battery pack assembly processes are performed in an ESD environment. We test and calibrate all battery packs to ensure quality, conformity, and proper performance. National Power is certified to ISO 9001 and ISO 13485 standards.

Regulatory requirements for lithium ion and nickel metal hydride battery packs are always changing, and can vary greatly in various parts of the world. Ensuring that your battery pack designs meet regulations can be difficult and time consuming. To save you time and effort, National Power can manage all regulatory requirements for your battery pack designs, including UL and IEC standards, national and international regulations, and more.

Prior to assembly, we can provide battery pack design services to help you refine your designs for optimum fit, form, and function. Our skilled, experienced engineering team will work with you to ensure that all your specifications are met.

Since 1981, National Power has been the number one choice for custom battery packs for customers in a variety of industries and applications. With proven technology, innovative engineering, design, and a skilled experienced team, we can create a custom battery pack design that meets even the toughest battery pack assembly challenges. We support high and low volume battery pack assembly manufacturing for a diverse customer base, which includes some of the most recognized companies in the world. We have the ideal solution for your custom battery pack assembly needs.

At National Power, we take pride in the quality and performance of the custom battery packs we provide for our customers. We are dedicated to continuous battery pack assembly improvement and will work hard to ensure that we continue to be your preferred battery pack manufacturer, and that our quality control for custom battery packs exceeds customer expectations. We will always strive to be your first choice for high quality, high performance custom battery packs.

National Power implements best practices at all levels. Our production processes utilize innovative technology and proven custom battery manufacturing techniques. Extensive in-house testing ensures the proper performance of all critical functions.

Lean manufacturing and Kaizen strategies ensure that our custom battery manufacturing processes are as efficient as possible. We do everything we can to eliminate wasted time, wasted materials, and wasted effort.

To underscore our commitment to quality, we are certified to both ISO 9001 and ISO 13485 standards.

Partnerships with some of the industry’s biggest and best-known battery pack assembly suppliers allow us to incorporate the highest quality components into our custom battery packs. These premium components, combined with our battery pack design, engineering, and assembly expertise, result in custom battery pack solutions that are much greater than the sum of their parts.

All our custom battery packs are assembled in an ESD-protected environment at our Chicago, Illinois facility. Each and every custom battery pack assembly we produce is tested an calibrated to ensure quality, conformity, and, perhaps most importantly, that all your custom battery design specifications are met.

National Power has the regulatory expertise to meet most industry and agency regulations. We can manage all regulatory requirements for your custom battery packs—including UL, IEC, national, and international regulations—to ensure conformance. Please contact us if you have specific requirements in this area that may need to be considered.

For more than 35 years, National Power has devoted its resources to serving the needs of the worldwide battery pack assembly OEM market as a leading supplier of rechargeable battery pack technology. Our experienced team utilizes proven lithium ion battery pack technology and innovative engineering to design, assemble, and test rechargeable battery packs. We support high and low volume battery pack manufacturing for a diverse customer base that includes some of the world’s most recognized companies. No matter what your devices’ power requirements are, we can provide the ideal quality control for custom battery pack solution.